SANVIJAY ALLOY & POWER LIMITED
6 × 4.2M Pyrolysis Cold Clean Gasifiers for a 1.5 MTPA Iron Ore Pellet Plant
Chandrapur, Maharashtra
PROJECT AT A GLANCE
6 Sets
4.2M Pyrolysis Cold Clean Gasifiers
1.5 MTPA
Iron Ore Pellet Plant
Thermal Fuel
Cold Clean Producer Gas
Application
Iron Ore Pallet Plant—Great Kiln Technology
Engineering a Gaseous Fuel Solution for Pellet Roasting
CASE successfully commissioned 6 sets of 4.2M Pyrolysis Cold Clean Gasifiers at Sanvijay Alloy & Power Limited, Chandrapur, for their 1.5 MTPA Iron Ore Pellet Plant.
The gasification system generates Cold Clean Producer Gas, which is being utilized as thermal fuel for iron ore pellet roasting across the Travel Grate and Kiln sections of the plant.
The project represents a large-scale deployment of CASE’s gasification technology for an energy-intensive industrial thermal application
THE CHALLENGE
Meeting the thermal requirements of continuous pellet production
Iron ore pellet roasting requires a dependable thermal fuel supply across multiple stages of the process.
For Sanvijay Alloy & Power Limited’s 1.5 MTPA pellet plant, the requirement called for a large-scale gasification solution capable of supplying gaseous thermal fuel for the pellet roasting process.
The solution also needed to work effectively with the plant’s existing Travel Grate and Kiln operations.
THE CASE SOLUTION
Six gasification systems. One integrated thermal-fuel solution.
CASE deployed 6 × 4.2M Pyrolysis Cold Clean Gasifiers at the Chandrapur facility.
Through controlled gasification, the system converts coal into Cold Clean Producer Gas, which is subsequently utilized as thermal fuel in the iron ore pellet roasting process.
The generated gas is supplied across the:
Travel Grate Section
↓
For Kiln Section
↓
Iron Ore Pellet Roasting
This multi-unit installation enables the gasification system to serve the thermal requirements of a large-scale pellet production operation.
FROM COAL TO CLEANER GASEOUS THERMAL FUEL
An integrated approach to industrial energy
CASE gasification system transforms solid fuel into a gaseous thermal fuel that can be integrated into industrial heating applications.
COAL
Raw solid fuel
↓
PYROLYSIS & GASIFICATION
Controlled conversion
↓
COLD CLEAN PRODUCER GAS
Gaseous thermal fuel
↓
PELLET ROASTING
Travel Grate + Kiln
This approach enables the generated producer gas to be utilized directly within the plant’s thermal process
THE APPLICATION
Thermal Fuel for Iron Ore Pellet Roasting
The Cold Clean Producer Gas generated by the CASE gasification system is being used as thermal fuel for roasting iron ore pellets.
The gas is utilized in the Travel Grate and Kiln sections, supporting the high-temperature thermal requirements associated with pellet production.
PROJECT HIGHLIGHTS
6
Gasifier Sets
4.2M
Gasifier Capacity / Set
1.5 MTPA
Pellet Plant Capacity
2
Major Process Sections Served
Travel Grate + Kiln
1
Integrated Gasification Solution
For large-scale industrial thermal application
THE OUTCOME
Large-Scale Gasification for Pellet Industry
The successful commissioning of six sets of 4.2M Pyrolysis Cold Clean Gasifiers establishes a significant application of CASE’s gasification technology within the iron ore pellet industry.
The system is now generating Cold Clean Producer Gas for use as thermal fuel in the pellet roasting process, integrating gasification directly with the plant’s Travel Grate and Kiln operations.
The project demonstrates CASE’s capability to deliver multi-unit, large-scale gasification systems for continuous industrial thermal applications.
A PARTNERSHIP BUILT AROUND INDUSTRIAL ENERGY
Sanvijay Alloy & Power Limited project reflects CASE’s approach to combining gasification technology, industrial engineering and project execution to address demanding thermal-energy requirements.
From technology deployment through commissioning, CASE delivered a gasification solution designed around the operational requirements of a large-scale iron ore pellet plant.
CASE GROUP
Engineering India’s Energy Independence
Advanced gasification technologies for a sustainable industrial future.
Pyrolysis Cold Clean Gasification | Hot Coal Gasification | CFBC Gasification | Entrained Flow Gasification