CASE Group Showcases Revolutionary Coal Gasification Project at Gasification Conference 2024

The Gasification Conference 2024 was a stage for innovation, and CASE Group stole the spotlight with its presentation on a groundbreaking coal gasification project at Rungta Mines Limited, Kamanda Steel Plant, Odisha. This pioneering effort is set to redefine energy practices in India’s iron and steel industry by replacing furnace oil with cleaner, cost-effective coal gas.

A Bold Step in Sustainable Energy

CASE Group’s presentation detailed its implementation of nine Pyrolysis Clean Gas Stations at the Kamanda Steel Plant. This system, tailored to handle low-ranking, high-ash coal (>40%), addresses one of the industry’s biggest challenges—efficient utilization of inferior coal grades. The project is designed for scalability, with the potential to expand from nine to 12 stations in future phases.

The coal gasification project is the first in India to successfully integrate high-ash coal in straight grate technology, demonstrating the potential for significant fuel cost reductions and environmental benefits.

Key Achievements Presented

During the conference, CASE Group highlighted several notable milestones achieved within just four months of operational rollout:

1. High Efficiency: Coal-to-gas conversion efficiencies exceeded 80%, and thermal efficiencies reached over 90%.
2. Cost Savings: The project reduced pellet production costs from ₹550 per tonne to ₹299 per tonne, resulting in annual savings of ₹99 crore.
3. Environmental Innovation: The system employs a zero liquid discharge approach, using phenolic water as a gasifying agent, eliminating hazardous waste and contributing to environmental sustainability.
4. Operational Excellence: A fully automated setup ensures consistent gas quality, pressure, and safety through advanced interlocks, alarms, and flaring systems.

National and Global Implications

CASE Group’s technology has far-reaching implications. India’s iron ore pellet industry consumes around 1 million tonnes of furnace oil annually, costing the sector significantly. Nationwide adoption of coal gasification systems like the one at Kamanda could save India ₹2,500 crore annually, equivalent to $310 million. This also aligns with global efforts to reduce carbon emissions and improve energy efficiency.

A Visionary Presentation

The presentation at the Gasification Conference 2024 reflected CASE Group’s commitment to sustainable industrial practices. By leveraging innovative solutions like the Pyrolysis Clean Gas Station, the company is setting new standards for the global industrial energy sector.

Conclusion

As CASE Group’s project gains momentum, it serves as a beacon of hope for industries grappling with the challenges of rising fuel costs and environmental sustainability. The success at Kamanda Steel Plant underscores the transformative potential of coal gasification technology, marking a significant milestone in the journey toward a greener, more efficient industrial future.